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Method development of forged piece in conditions of modern forge
Vraštiak, Michal ; Psík, Eduard (referee) ; Podaný, Kamil (advisor)
Taking into account modern technology solutions has been selected die forging of the wheel hub of automobile steel 14220 (DIN 16MnCr5) about the serial 50000 pcs. Based on the literature study and practical experience has been solved forging process, including technological calculations, engineering drawings and results of simulations of the forging process performed by the Qform software tool. A tool was designed to be made of 19552 grade alloy tool steel. The forged piece is to be forged on an LZK 1000 crank press with the nominal forming force of 10 MN manufactured by Šmeral Brno. The stock is divided with shears from bar 45 mm 6 m long to bar 89.5 mm long.
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Precision forging
Berka, Martin ; Peterková, Eva (referee) ; Lidmila, Zdeněk (advisor)
This bachelor´s thesis deals with the technology of precision forging. The thesis describes basic distribution of the forging according to the nature of the material flow and his procedure. After the introductory part this thesis deals with the analysis of the methods of the drop forging with fin groove. The next section contains a description, parameters and methods of precision forging. Technical a economical evaluation of the component technology is as a conclusion of the thesis.
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Production of pinion by solid forming
Fic, Pavel ; Štroner, Marek (referee) ; Kopřiva, Miloslav (advisor)
In a present diploma thesis is detail study from volume hot-forming knowledge – forging. In thesis is make proposal of technologies how to produce a pinion d140 drawing nr.: DP2012 -01 and the optimatization of technology procedure with help a computer simulation. Quality of part is steel 14220. Semi-product is a bar 80 x 150 ČSN 42 5510.21. For presumtion series 160 thousand pieces and mechanical stressed working of piece is choose drop forging technology in the vertical forging press LMZ 2500, product of Šmeral Brno. From technical procedure were made necessary calculations and follow drawing documentation.
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Measurement and Evaluation of Axis Straightness of Rotary Forgings using Photogrammetry and Image Analysis
Zatočilová, Aneta ; Druckmüller, Miloslav (referee) ; Matula, Pavel (referee) ; Morovič,, Ladislav (referee) ; Brandejs, Jan (advisor)
The thesis deals with methodology proposal for shape and dimension measurement of rotationally symmetric forgings. Most of available non-contact systems are not possible to use for this purpose, mainly due to high temperatures and large dimensions of forgings. Only a few commercial systems which are designed for this specific measurement are currently in the market. These systems are based on a principle of evaluating time response of posted modulated signal. However, scientific literature shows also other approaches to the measurement, which are based on principle of triangulation and methods of image analysis. Advantage of systems based on these principles should be especially measurement speed and significantly lower price. The paper describes current state of research and development in this area and proposes a new approach which is based on passive photogrammetry and image analysis. The core of the work is devoted to the design of partial methods and their implementation in the Matlab programming language. Functionality of the methodology and the software has been verified by measuring cylindrical tubes of small dimensions in laboratory conditions. The designed methods were discussed and evaluated based on statistical analysis of the measurement results, and further steps to increase the accuracy and reduce the spread of results were suggested. Optimization and further development of this methodology could lead to the design a professional measuring system intended for this specific application.
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Issues of drop forging on presses
Jelínek, Tomáš ; Štroner, Marek (referee) ; Podaný, Kamil (advisor)
This thesis is focused on the issue of drop forging on presses. The power forming machines works with calm pressure of the forging part. Their main disadvantage is the forging of the slag layer into the product. Hydraulic and mechanical presses are used for drop forging. This technology is mainly used in series production in most industries. To achieve a quality forging is necessary proper heating of the semi-finished product to the forging temperature. This reduces deformation resistance, tool wear and the required forming force The design of the forging is based on the drawing documentation of the required part. The shape of the product is driving for the dividing plane, the size of the stock, the permissible geometry deviations and tolerances. It is also necessary to take into account the flash groove, the clamping of the dies and the type of ejector. There are many companies in the market that deal with die forging. For clarity, several of them are listed, with an overview of the machine and production portfolio.
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Production of body carrier by solid forming
Kozáková, Olga ; Novotný, Karel (referee) ; Kopřiva, Miloslav (advisor)
The aim of this work is to make a literary study of the issue of solid forming, namely the forging. Based on this study to develop the best technological solution entered production parts - body bearers. Technological solutions include the establishment of all technical data and creating drawings. Part of this work is the comparison of existing possibilities of production and economic evaluation.
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Manual production of damask steel knives
Žilinský, Martin ; Chladil, Josef (referee) ; Kalivoda, Milan (advisor)
The bachelor thesis deals with the production of damask steel and the subsequent manufacture of a knife. The theoretical part contains a technical description, the history of Damascus steel and its current use. The practical part includes a detailed design of the knife's own prototype, the technological process of damask steel production, grinding the shape of the knife, its heat treatment and making the handle. The result is the realization of the production of a damask knife according to the chosen technological procedure and the evaluation of the resulting prototype.
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Production of forging piece "Spanner"
Vávra, Jan ; Kopřiva, Miloslav (referee) ; Novotný, Karel (advisor)
Projects developed within the bachelor's degree in Mechanical Engineering, presented a proposal technology forged wrench - the hot-rolled steel bars 11 523.0. The thesis also compares the past with conventional methods of production and considering the new technological process of manufacturing. Based on the literature studies about fitting and calculations, was chosen to die forging hammer KHZ 2 A (producer ŠMERAL Brno, plant Hronov), with nominal energy of 20 kJ working pressure of 16 MPa and 30 kW electric power.
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Production of towing hook
Frýdl, Pavel ; Štroner, Marek (referee) ; Lidmila, Zdeněk (advisor)
Requirements for the creation of a new technological process of manufacturing of towing hooks were cost savings by optimizing the initial blank and by creating semi automatic workplace. Selecting longitudinal rolling technology for manufacturing preform piece occurs to shorten production times and substantial material savings. By rolling of blank are secured always the exact dimensions of the preform piece and through a chain conveyors is facilitated handling with material for workers and reduced production time of forging line. By introduction of the proposed manufacturing method of towing hooks depending on the size of the series 30000 hooks per year will be achieved annually savings of over 4.000.000 CZK. Return of investments for the acquisition and adjustment of forging rolls and conveyors is 2,2 years.
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The role of lubricants in sheet metal forming
Čvanda, Petr ; Novotný, Karel (referee) ; Peterková, Eva (advisor)
This project which was elaborated in the bachelor education present summary of lubricants in technology of forming. Annotation was based on belles-lettres of problematic of these lubricants in technology of forming and include individual sorts of lubricants and their applications in variety of forming operations
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